W240 Copper Alloy Manufacturer

Precision Alloy is a top manufacturer and global exporter of W240 Copper Alloy, a high-strength, copper-nickel-silicon-based alloy designed for critical wear-resistant applications. Known for its combination of exceptional durability, thermal stability, and good electrical conductivity, W240 is ideal for precision welding electrodes, heat transfer systems, industrial dies, and contact assemblies in aerospace, automotive, and electrical manufacturing.

We supply W240 in bars, rods, plates, forged blocks, and CNC-finished components, customized to meet demanding application needs.

What is W240 Copper Alloy?

W240 is a premium CuNiSi (Copper-Nickel-Silicon) alloy engineered to offer superior wear resistance, good thermal conductivity, and moderate electrical conductivity. Its high hardness and stability under elevated temperatures make it ideal for projection welding, die inserts, and electrical contacts, where traditional copper alloys might deform or wear out too quickly.

W240 Copper Alloy Specifications

Property Specification
Alloy Designation W240
RWMA Classification Class 3 / Modified Class 4
Available Forms Rods, Bars, Electrodes, Forgings, Machined Parts
Hardness Up to 35 HRC / 100–120 HRB
Delivery Condition Precipitation Hardened, Forged, Machined
Standards In-house specs, RWMA, ASTM B624, DIN EN 12163 Equivalent

W200 Copper Alloy Chemical Composition

Element % Composition
Copper (Cu) Balance
Nickel (Ni) 1.0 – 3.0
Silicon (Si) 0.4 – 1.0
Iron (Fe) ≀ 0.20
Chromium (Cr) ≀ 0.10
Others ≀ 0.10

Mechanical Properties of W200 Copper Alloy

Property Typical Values
Tensile Strength 580 – 720 MPa
Yield Strength 420 – 560 MPa
Hardness 30 – 35 HRC
Electrical Conductivity 50 – 60% IACS
Thermal Conductivity 180 – 220 W/mΒ·K
Density ~8.85 g/cmΒ³

Applications of W200 Copper Alloy

W200 Copper Alloy are widely used due to their versatility, corrosion resistance, and clean finish:

Construction & Infrastructure

Automotive & Transportation

Marine & Offshore

Aerospace & Defence

Oil & Gas Industry

Manufacturing & Industrial Machinery

Why Choose Precision Alloy?

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Frequently Asked Questions

How does W240 compare to W200 and W164?
Is W240 suitable for projection and spot welding?
Can I machine W240 to tight tolerances?
What is the typical service life of W240 electrodes?
Do you supply W240 as forged or CNC-finished parts?
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